Incinerators In US | Solid Waste Thermal Oxidizer System

Helios Incinerators  Incinerators In USincinerators in us, incinerators

Helios 4.2 Thermal Oxidizer Incinerator
Solid Waste Incineration System USA Made

The Helios 4.2 Solid Waste Incinerator (previously known as the Vulcan 4.2 Solid Waste Incinerator) is the perfect option for disposal of mixed solid waste materials. Often used in industrial locations where bulk disposal is required, these units feature a system capacity of 363-605 pounds per hour (or 165-275 kg per hour). This has helped businesses and industries to address their largest disposal requirements.

Due to the nature of solid waste disposal, these incinerators feature a dual chamber design that incinerates materials first in the primary chamber and then second in the secondary chamber. This helps to complete dispose of unwanted or harmful materials during the incineration process. Questions? Call our specialists at +1-772-646-0597 and ask about our available financing options!Request a Quote

Helios 4.2 Technical Specifications

System Specifications
Flyers: Product Flyer(pdf)
System Capacity*:
  • 4.2 MMBtu/hr waste combustion
  • 363-605 lb/hr (165-275 kg/hr) processing capacity for mixed waste streams
  • Average gross HHV of 5500-8500 Btu/lb.
Batch Capacity: Approx. 5 yd3 (3.82 m3) per batch cycle
Intermittent Feed: 4 yd3/hr (3 m3//hr) up to 8 hrs/day
Electrical Requirements: Single point - 230/460V, 3ø, 60 Hz, 25/15 amp (40/25 amp w/optional loader)
Overall Length: 11’-6” (3505.2 mm) batch system w/o loader 21’-6”(6553.2 mm) w/optional loader system
Overall Width: 10’-3” (3124.2 mm)
Overall Height: 14’-0” (3962.4 mm)
Approx. Weight: 26,000 lbs. (11,818 kg)

Questions? We can help! Call our team at +1-772-646-0597 or submit a form.


*System Capacity: The rated system capacity for this unit is 1.5 MMBtu/hr or 175-250 lb/hr (80-114 kg/hr). The second number is listed as a range. Where your products fall within that range will vary depending on the type and amount of waste being incinerated.

For all solid waste, each item is rated with a designated BTU value. Knowing the waste type and intended quantity will help our team determine which side of the range your incinerator will be able to work towards.

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Questions? Call our specialists at
+1-772-646-0597

Helpful Links

  Primary Chamber Secondary Chamber
Type: Fixed Hearth, with controlled under-fir air injection Cyclonic thermal oxidizer with 1+ sec. r/t @ 1600°F (850oC)

Chamber Volume:

185.4 ft³ 113.6 ft³ (std.)
Hearth Area: 30 ft²  
Burner Capacity: 0.8 MMBtu/hr. (Hi-Lo-Off control) 3 MMBtu/hr. (modulating, excess air control)
Construction:
Skid
6”, 10.5#/ft., A36 channel  
Construction: Shell 0.250" thick, A36 plate 0.250" thick, A36 plate
Construction: Lining 5”, 2800°F 750 psi, (Plicast 3100KK or equal) 4”, 2800°F 750 psi, (Plicast 3100KK or equal)
Construction: Insulation 1" 1900°F Fiber
(ASTM C612093, type V)
1" 1900°F Fiber
(ASTM C612093, type V)
Approximate Weight: 15,500 lbs. (7045 kg) 10,500 lbs. (4773 kg)

Combustion Air Specifications
Combustion Air: Supply to under-fire and secondary air injection
5 hp, 230/460 V, 3Ø, 60Hz
1250 cfm @ 18” W.C. pressure

Exhaust Breaching Specifications
Shell Construction: 10 gauge, A36 Carbon Steel
Lining: 3" 2400° F, 175 PSI
(Plicast AL-Tuff LWI-24 or equal)
Weight: 155 lbs./ft (70.45 kg/ft)
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Questions about Helios Incinerators?

Call our specialists at

+1-772-646-0597

System Controls

incinerators in USTypical controls found on these incinerators in US include a Siemens S-7 series PLC with touch screen operator interface. Controls and can be used to handle any of the following:

  • Primary & Secondary Chamber Temperature Control
  • Temperature Actuated Fuel and Air Control
  • Burner Interface, Status and Reset Access
  • System Status and Alarm Display
  • Hydraulic System Control (Applicable with Optional Loader)
    ** Discrete, UL, CSA, FM & IRI burner monitoring/control w/U.V. flame supervision provided for each burner.

Questions? We can help! Call our team at +1-772-646-0597 or submit a form.


Optional Loader Types

  • Type: Hydraulic ram feed (optional cart tip hopper load available)
  • Hopper volume: 1.3 yd3
  • Power unit: 5hp, 230/460 V, 3 dia, 1800 psi
  • Hydraulic cylinders: 2500 psi: Charge door - two 2” bore, 30” stroke
  • Charging ram- two 2” bore, 36” stroke
  • Hopper lid - one 2.5” bore, 16” stroke
  • Hopper loader - two 2.5” bore, 18” stroke
  • Charging frequency: 10-15 minutes, up to 4-5 times per hour
  • Approx. weight: 6,500 lbs. (2955 kg)

Optional Guardian-OCS: Oxygen monitoring combustion air control (Increases fuel efficiency of the system by 25% & provides dynamic combustion control to prohibit upset conditions)

Benefits:

  • High Quality Thermal Oxidation
  • Environmentally Safer through Dual Stack System
  • Modular Construction for Easy Installation and Setup
  • Provides Savings on Refractory Materials by Utilizing Weight
  • Offers a High Level of Incineration

 

Looking for a lower level of disposal? These incinerators in US are one of many units designed to safely and effectively get rid of solid waste in your location. The 4.2 model featured here is one of our largest available units. Smaller options, such as model 1.0, are also available as needed for your area. For these and other options, check out all Waste Incinerators in US.

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If you have questions about our incinerators, give us a call at +1-772-646-0597 or request a price quote.

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